Placing terminals in housings is a key process in assembling electrical harnesses, where terminations such as ferrules or connectors are inserted into dedicated housings. This enables, for example, snapping the harness end securely into a housing opening, ensuring a durable and stable electrical connection.
We collaborate with all global connector manufacturers, including TE, Molex, Harting, JST, Inarca, Wago, and Minbea. For electrical testing, we always use dedicated pin connectors to avoid mechanical connection with the mating connector before delivery to the Client.
The primary method for installing terminals is manual assembly, supported by a poka-yoke system using a camera. This system verifies the correctness of harness assembly based on wire colors, minimizing the risk of errors.
For serial production, we develop devices that automatically insert wires into housings.
To facilitate the installation of the electrical harness in the final product, marking of housings is often used. At Omega One, we use laser marking, which is a durable and cost-effective solution. We can also apply self-adhesive labels to housings or wire ends.
Would you like to learn more about terminal placement in housings or get a project quote?
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