case study 2

iron yak

In 2023, we designed and then manufactured a complex electrical harness for our new Client – Iron Yak. This local startup has a mission to create the highest-quality off-road trailer, providing comfort even during adventures in completely wild terrain.

DESIGN

MANUFACTURING

FINAL PROJECT
OPTIMIZATION

STAGES OF THE PROJECT

Analysis and Design

Upon receiving the Client's inquiry, a team of specialists began by analyzing the electrical schematic proposed by the Client. Based on this, OmegaOne engineers designed the electrical harness, working partially at the company and at times together with the Iron Yak team in their headquarters.

Modifications

Throughout the project, numerous changes in the trailer’s functions required continuous refinement of the prototype. Our team of engineers and designers, recognizing the dynamic nature of this process, flexibly adapted the technical documentation to accommodate requested modifications. In practice, this meant close collaboration with the Client, regular consultations, and a prompt response to new requirements.

The wire harness

Ultimately, we produced a harness consisting of five parts, assembled in a strictly defined sequence. We carefully selected components so that the Client could order them from any electrical or automotive wholesaler. Most importantly, at every stage, we ensured the highest quality and functionality of our product, allowing future trailer users to enjoy the best possible final product.

The electrical harnesses in the Iron Yak trailer control many key functions and components:

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enable heating of water and the trailer's interior

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power the refrigerator and electric stove

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enable the automatic deployment of an additional rooftop tent on the trailer

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enable the use of the shower and the faucet for washing dishes

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power the tire inflation mechanism

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power the interior and exterior lighting of the trailer

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enable the operation of the ventilation system

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power electrical outlets

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enable phone charging through USB ports

How did we achieve this?

Flexibility and adaptability

Our team of engineers and designers flexibly adapted the technical documentation to accommodate requested modifications, enabling quick and efficient responses to the Client’s changing requirements.

Close collaboration with the Client

Regular consultations and open communication with the Client allowed us to thoroughly understand their needs and expectations. This enabled us to precisely tailor our solutions to the Client’s specifications.

Advanced tools and experience

The use of advanced design tools and our extensive industry experience enabled precise modeling, simulations, and the quick implementation of adjustments.